Product

What is Beltision?

 

Beltision is an advanced conveyor belt monitoring system that uses laser and machine vision technologies, enhanced by AI analytics, to deliver early detection of belt tears, thickness reduction, and material anomalies. The system provides actionable alerts and comprehensive reports, empowering teams to plan maintenance, reduce unplanned downtime, and improve operational safety.

Beltision was built on a clear insight: real industrial problems aren’t solved by tech alone. You need deep technical knowledge and a grounded understanding of how businesses actually run.
Our team brings both. With backgrounds spanning engineering, operations, and management, we’ve worked hands-on with complex systems in real-world environments.

What is Beltision?

Specialized Hardware

  1. Laser Scanning Unit (LSU):

Utilizing high-precision laser diodes and advanced scanning mechanisms, the LSU maps the surface of conveyor belts in detail. It enables early detection of micro-tears, thickness variations, surface wear, and other issues, supporting timely, targeted maintenance to avoid costly downtime.

2. Machine Vision Unit (MVU):

Equipped with high-definition imaging sensors and sophisticated image processing, the MVU analyzes the profile and flow of materials on the belt. This unit detects size variations, flow irregularities, and foreign materials, helping maintain product quality, ensure safety, and optimize handling processes.

Rectangle 52

Defect Analysis Module

 

 

 

Advanced signal processing algorithms interpret data from the LSU to identify and classify belt defects in real time. This enables proactive maintenance planning and reduces the risk of unexpected failures.

Rectangle 53

Material Identification Algorithm

 

 

 

Using machine learning and pattern recognition, this algorithm analyzes imagery from the MVU to flag inconsistencies and detect foreign materials. This maintains the integrity of the material flow and supports operational standards.

Rectangle 54

Predictive Maintenance Dashboard

 

A centralized interface that consolidates metrics, alerts, and maintenance recommendations. By integrating data from all system modules, the dashboard provides a comprehensive view of belt condition, system status, and upcoming maintenance needs, empowering smarter decisions and improved uptime.

How It Comes Together

Laser and cameras continuously capture high-resolution data from your conveyor belts. This data is processed by Beltision’s AI-powered engine to identify wear, damage, and anomalies. When an issue is detected, the system immediately alerts your team and provides detailed status reports via an intuitive dashboard, helping you respond quickly and plan effective maintenance, allowing your team to take action before minor issues become major problems.

Watch How Beltision Works

See how Beltision’s system detects issues and delivers real-time alerts.

Contact us

Utilize our expert assistants to provide tailored maintenance solutions by sharing your inquiries and suggestions. They’ll help guide you toward a personalized approach to addressing your needs and concerns.

Linkedin-in
© 2025 Beltision. All rights reserved.
Shopping Basket